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THE HELIOS TCS®

The award winning Helios TCS® is a breakthrough solution eliminating tube fouling in water-cooled heat exchangers.  An automated preventative cleaning system is engineered for ultra-reliable performance.

BROCHURE

Designed and built in the United States, the Helios TCS system is constructed to thrive in the most challenging environments.  Fabrication precision and component quality are keys to building an ultra-reliable system.

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HOW DOES THE HELIOS® SYSTEM WORK?

The Helios TCS  provides continuous online tube cleaning of up to five (5) heat exchangers with constant tube-side fluid flow.  The system continuously cleans heat exchangers by circulating sponge balls through the heat exchanger tubes at programmed intervals, preventing residue, deposits, and bio-film from accumulating in the tubes.

RELIABILITY & EFFICIENCY

The Helios install base has operated over millions of hours with a reliability rate exceeding 99.97%. Systems are manufactured to ISO standards, are ASME “U”, “R”, and “PP” Pressure Vessel Code certified.

OPERATING HOURS

+1 MILLION

RELIABILITY RATE

99 %

AVERAGE EFFICIENCY GAIN

+8 %

TECHNICAL DATA SHEETS

Browse technical documentation for the Helios Tube Cleaning System and components.  Detailed engineering guides are provided to help you configure a system for your application.

FREQUENT QUESTIONS

Typical installations, such as central chilled water plants in hospitals or universities, require less than 20 man-hours and 8 hours of process shutdown.

The system continually keeps chiller tubes clean so there is no requirement for lengthy manual tube cleaning and no disruption to chiller operation.

Because the Helios TCS proactively keeps tubes clean, both chiller capacity and reliability are improved substantially.

Data shows the average annual cost savings in energy production can range between $40,000 and $65,000 depending on the size of the chiller.

Lifetime CO² emissions can be reduced by 6,000 to 10,000 tons by improving the efficiency of central chilled water plants and heat exchangers.

Design/build, hydraulic testing, and custom fabrication is available to adapt Helios installations within unique environments.

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